( TF09EAFE34150200000LDAT00 )
M/T Countershaft Reassembly

Exploded View
Special Tools Required

Inner driver handle, 40 mm
 07746-0030100

Inner bearing driver attachment, 25 mm
  07746-0030200

Inner bearing driver attachment, 30 mm
  07746-0030300

Inner bearing driver attachment, 35 mm
  07746-0030400
NOTE: Refer to the Exploded View, as needed during this procedure.
  1. Clean all parts in solvent, dry them, and apply MTF to all contact surfaces.
  1. Install the distance collar (A), with the needle bearing (B), 1st gear (C), and friction damper (D) on the shaft.
  1. Install the 1st gear synchro ring (E) and synchro spring (F) on the shaft.
  1. Align the fingers (A) on the friction damper with the grooves (B) on the 1st/2nd synchro hub (C), then install the 1st/2nd synchro hub onto the shaft.
  1. Install the reverse gear (A), synchro spring (B), and synchro ring (C) on the shaft.
  1. Install the distance collar (A) and friction damper (B), then align the fingers (C) on the friction damper and grooves (D) in the 1st/2nd synchro hub.
  1. Install the needle bearing (A) and 2nd gear (B).
  1. Support the countershaft (A) on steel blocks, then press in the 3rd gear (B) using the 40 mm inner driver handle (C), 35 mm inner bearing driver attachment (D), and a press (E).
    NOTE: Do not exceed the maximum pressure during installation.
  1. Press in the 4th gear (A) using the 40 mm inner driver handle (B), 30 mm inner bearing driver attachment (C), and a press (D).
    NOTE: Do not exceed the maximum pressure during installation.
  1. Press in the 5th gear (A) using the 40 mm inner driver handle (B), 30 mm inner bearing driver attachment (C), and a press (D).
    NOTE: Do not exceed the maximum pressure during installation.
  1. Press in the ball bearing * (A) using the 40 mm inner driver handle (B), 25 mm inner bearing driver attachment (C), and a press (D).
    *L15A7 engine:
    needle bearing

    NOTE: Do not exceed the maximum pressure during installation. Check the ball bearing install direction.
  1. Press in the ball bearing (A) using the 40 mm inner driver handle (B), 25 mm inner bearing driver attachment (C), and a press (D).
    NOTE: Do not exceed the maximum pressure during installation.
  1. Install the 22 mm spring washer (A) and 22 mm locknut (left-hand threads) (B).
  1. Securely clamp the countershaft assembly in a bench vise with wood blocks.
  1. Torque the new locknut to 108 N·m (11.0 kgf·m, 79.6 lbf·ft), then loosen it and torque it again to the same value. Stake the locknut tab into the groove.