Measure the clearance between the 1st gear (A) and the distance collar (B) with a feeler gauge (C). If the clearance is more than the service limit, go to
Step 2
.
Standard:
0.06−0.16 mm (0.002−0.006 in.)
Service Limit:
0.25 mm (0.010 in.)
Measure the thickness of the distance collar.
If the thickness is not within than the standard, replace the distance collar.
If the thickness is within the standard, go to
Step 3
.
Standard:
21.53−21.58 mm (0.848−0.850 in.)
Measure the thickness of the 1st gear.
If the thickness is less than the standard, replace 1st gear.
If the thickness is within the standard, replace the 1st/2nd synchro hub and revers gear as a set.
Standard:
21.42−21.47 mm (0.843−0.845 in.)
Measure the clearance between the 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance is more than the service limit, go to
Step 5
.
Standard:
0.06−0.14 mm (0.02−0.006 in.)
Service Limit:
0.23 mm (0.009 in.)
Measure the thickness of the distance collar.
If the thickness is not within the standard, replace the distance collar.
If the thickness is within the standard, go to
Step 6
.
Standard:
26.53−26.56 mm (1.044−1.046 in.)
Measure the thickness of the 2nd gear.
If the thickness is less than the standard, replace 2nd gear.
If the thickness is within the standard, replace the 1st/2nd synchro hub and revers gear as a set.
