Intake Manifold/Chamber Assembly Removal and Installation
Exploded View
Removal
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Remove the engine wire harness connectors and wire harness clamps from the intake manifold chamber.
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Throttle actuator connector
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Manifold absolute pressure (MAP) sensor connector
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Exhaust gas recirculation (EGR) valve connector
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Remove the brake booster vacuum hose (A) and the harness clamp (B).
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Remove the water bypass hose from the clamp (C).
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Remove the throttle body without disconnecting the water bypass hoses.
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Remove the harness holder mounting bolt, then remove the harness holder (A) from the bracket.
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Remove the positive crankcase ventilation (PCV) hose (B).
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Remove the dipstick.
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Remove the intake manifold bracket mounting bolts.
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Remove the intake manifold/chamber assembly.
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Installation
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Install the intake manifold/chamber assembly (A) with a new gasket (B), and tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.
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Loosen the intake manifold bracket mounting bolt (A). Tighten the mounting bolts (B), then tighten the mounting bolt (A).
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Install the throttle body (A) with a new gasket (B).
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Install the dipstick.
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Install the PCV hose (A) and harness holder (B).
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Install the water bypass hose to the clamp (A).
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Install the brake booster vacuum hose (B) and the harness clamp (C).
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Install the engine wire harness connectors and wire harness clamps to the intake manifold chamber.
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