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If the oil seal is worn, damaged, or peeling, replace the spring retainer.
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Inspect the clutch discs, the clutch plates, and the clutch end-plate for wear, damage, and discoloration.
Clutch Discs Standard Thickness
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1st clutch:
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1.94 mm (0.076 in.)
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2nd clutch:
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1.96 mm (0.077 in.)
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3rd clutch:
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1.94 mm (0.076 in.)
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4th clutch:
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1.96 mm (0.077 in.)
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5th clutch:
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1.94 mm (0.076 in.)
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Clutch Plates Standard Thickness
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1st clutch
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(wave-plates):
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1.6 mm (0.063 in.)
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2nd clutch
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(flat-plates):
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2.3 mm (0.091 in.)
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3rd clutch
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(wave-plates):
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2.0 mm (0.079 in.)
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4th clutch
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(flat-plates):
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1.6 mm (0.063 in.)
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5th clutch
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(wave-plate):
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2.0 mm (0.079 in.)
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If the clutch discs are worn or damaged, replace them as a set. If the clutch discs are replaced, inspect the clearance between the clutch end-plate and the top disc.
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If any flat-plate is worn, damaged, or discolored, replace them as a set. If the clutch flat-plates are replaced, inspect the clearance between the clutch end-plate and the top disc.
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If any wave-plate is worn, damaged, or discolored, replace the damaged plate with a new plate, and inspect the other wave-plates for a phase difference. If the clutch wave-plate is replaced, inspect the clearance between the clutch end-plate and the top disc.
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If the clutch end-plate is worn, damaged, or discolored, inspect the clearance between the clutch end-plate and the top disc, then replace the clutch end-plate.
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