Standards and Service Limits - 8

Steering
Item Measurement Qualification Standard or New Service Limit 
Steering wheel Rotational play measured at outside edge with engine running   0-10 mm (0-0.39 in.) 
Starting load measured at outside edge with engine running   29 N (3.0 kgf, 6.6 lbs) 
Gearbox Angle of rack guide screw loosened from locked position  12° Max. 



Suspension
Item Measurement Qualification Standard or New Service Limit 
Wheel alignment Camber Front 0°00¢±1° 
Rear -1°00¢±1¢ 
Caster Front 2°10¢±1° 
Total Toe Front 0±3 mm (0±0.12 in.) 
Rear IN 2±2 mm (2± 0.08 in.) 
Front wheel turning angle equipped with 175/65 R14 82T tyres Inside wheel 41°00¢ 
Outside wheel 36°(Reference) 
Front wheel turning angle equipped with 185/55 R15 82V tyres Inside wheel 38°00¢±2° 
Outside wheel 34°(Reference) 
Wheel Steel wheel runout Axial 0-1.0 mm (0-0.04 in.) 2.0 mm (0.08 in.) 
Radial 0-1.0 mm (0-0.04 in.) 1.5 mm (0.06 in.) 
Aluminum wheel runout Axial 0-0.7 mm (0-0.03 in.) 2.0 mm (0.08 in.) 
Radial 0-0.7 mm (0-0.03 in.) 1.5 mm (0.06 in.) 
Wheel bearing End play Front 0-0.05 mm (0-0.002 in.) 
Rear 0-0.05 mm (0-0.002 in.) 

Brakes
Item Measurement Qualification Standard or New Service Limit 
Parking brake lever Distance travelled when lever pulled with 196 N (20 kgf, 44 lbs) of force   7-10 clicks 
Brake pedal Pedal height (Carpet removed) M/T 141 mm (5 9/16 in.) 
CVT 145 mm (5 11/16 in.) 
Free play  1-5 mm (0.04-0.2 in.) 
Master cylinder Piston-to-pushrod clearance  0-0.4 mm (0-0.02 in.) 
Front brakes
(disc brake) 
Disc thickness   21.0 mm (0.83 in.) 19.0 mm (0.75 in.) 
Disc runout   ——— 0.10 mm (0.004 in.) 
Disc parallelism   ——— 0.015 mm
(0.0006 in.) 
Pad thickness  9.0 mm (0.35 in.) 1.6 mm (0.06 in.) 
Rear brake s Brake drum I.D.   180 mm (7.09 in.) 181 mm (7.13 in.) 
Brake shoe lining thickness   4.3 mm (0.17 in.) 1.0 mm (0.039 in.) 
Brake booster Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in. Hg) of vacuum with pressing brake pedal Pressed with 98 N (10 kgf, 22 lbs) 0 kPa (0 kgf/cm2, 0 psi) 
Pressed with 290 N (30 kgf, 66 lbs) 1,600 kPa (16 kgf/cm2, 230 psi) 
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in. Hg) of vacuum with pressing brake pedal Pressed with 98 N (10 kgf, 22 lbs) 3,400 kPa (34 kgf/cm2, 480 psi) 
Pressed with 290 N (30 kgf, 66 lbs) 9,800 kPa (98 kgf/cm2, 1,400 psi) 
Brake booster Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in. Hg) of vacuum with pressing brake pedal Pressed with 98 N (10 kgf, 22 lbs) 0 kPa (0 kgf/cm2, 0 psi) 
Pressed with 290 N (30 kgf, 66 lbs) 1,600 kPa (16 kgf/cm2, 230 psi) 
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in. Hg) of vacuum with pressing brake pedal Pressed with 98 N (10 kgf, 22 lbs) 3,700 kPa (37 kgf/cm2, 530 psi) 
Pressed with 290 N (30 kgf, 66 lbs) 9,800 kPa (98 kgf/cm2, 1,400 psi) 


Air Conditioning
Item Measurement Qualification Standard or New Service Limit 
Refrigerant Type  HFC-134 a (R-134 a) 
Capacity of system  400-450 g (14.1-15.9 oz) 
Refrigerant oil Type  KEIHIN: SP-10 (P/N 38897-P13-A01AH, 38898-P13-003, 38899-P13-A01) 
Capacity of components Condenser 25 mL (5/6 fl oz, 0.9 lmp oz) 
Evaporator 35 mL (1 1/6 fl oz, 1.2 lmp oz) 
Each line and hose 10 mL (1/3 fl oz, 0.4 lmp oz) 
Compressor 85-105 mL (2 1/6-3 1/2 fl oz, 3.0-3.7 lmp oz) 
Compressor Starter coil resistance at 68°F (20°C) 3.05-3.35 W 
Pulley-to-pressure plate clearance  0.35-0.65 mm (0.014-0.026 in.) 
Alternator- compressor belt Deflection with 98 N (10 kgf, 22 lbs) applied mid-way between pulleys Used belt 7.5-10.5 mm (0.30-0.413 in.) 
New belt 4.5-6.0 mm (0.18-0.24 in.) 
Tension (measured with belt tension gauge) Used belt 440-590 N (45-60 kgf, 99-130 lbs) 
New belt 980-1,130 N (100-115 kgf, 220-254 lbs)