| 1. | Check the two dowel pins are installed in the clutch housing. |
| 2. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
|
| 3. | Place the transmission on the transmission jack, and raise it to the engine level. |
| 4. | Install the lower transmission mounting bolts.
|
| 5. | Install the air cleaner stay.
|
| 6. | Install the front transmission mount.
|
| 7. | Install the clutch cover.
|
| 8. | Install the rear transmission mount bracket (A) and the rear transmission mount (B).
|
| 9. | Support the sub-frame with a 4 x 4 x 40 in. piece of wood and a jack.
|
| 10. | Install the front sub-frame (A) and the new front sub-frame mounting bolts (B).
|
| 11. | Install the three rear transmission mount bracket bolts.
|
| 12. | Install the two power steering gearbox bracket bolts.
|
| 13. | Install the two power steering gearbox bracket bolts.
|
| 14. | Install the two sub-frame stay bolts.
|
| 15. | Install the driveshafts. |
| 16. | Install the heat cover (A) and the bolts (B). NOTE: Tighten the three bolts in number of the order.
|
| 17. | Install the ball joints (A), nuts (B) and the new cotter pins (C). |
| 18. | Connect the lower arms (D), and install castle nuts (E) and the spring clips (F). |
| 19. | Connect the ball joint pins (G) to the stabilizers (H), and install the nuts (I). Insert a 5 mm Allen wrench (J) in the top of the ball joint pins, and tighten the nuts.
|
| 20. | Install the new spindle nuts (K). |
| 21. | Install the splash shield.
|
| 22. | Install the transmission mount bracket.
|
| 23. | Install the one upper transmission mounting bolt.
|
| 24. | Remove the chain hoist and engine hanger from the engine. |
| 25. | Connect the vehicle speed sensor (VSS) connector (A), then install the oxygen sensor clip (B).
|
| 26. | Install the cable bracket (A) and cables (B).
|
| 27. | Connect the back-up light switch connector (A), then install the harness clips (B).
|
| 28. | Install the boot (A).
|
| 29. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the end of the slave cylinder rod. Install the slave cylinder (B). Take care not to bend the clutch line. |
| 30. | Align the reference mark, install the hose to the clip (C). |
| 31. | Install the battery tray (A), ground cable (B) and harness clip (C).
|
| 32. | Install the air cleaner housing. |
| 33. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery. |
| 34. | Refill the transmission fluid. |
| 35. | Test-drive the vehicle. |
| 36. | Check the clutch operation. |
| 37. | Check the transmission for noise and smooth operation. |
| 38. | Check the front wheel alignment. |
| 39. | Enter the anti-theft code for the radio, then enter the customer's radio station presets. |